Posts Tagged ‘modification’

The Oscar has been PID’d

// April 24th, 2006 // Comments Off // Interests, On the Radar

It took much too much time. That’s inexperience for you. Had to learn a little about plumbing, wiring, power, and now I’m at the last hurdle of learning the machines temperamental nature.



Working through calibration has been just about as interesting as the rest of the project. I’ve been talking about this on Home-Barista a bit lately and I’m sure I’ll run the gammut of the alt.coffee group. For now though it’s been a self-study using Ken Fox’s article on “Should I PID my HX”, which he goes through similar motions to find out where the sweet spots of an HX/PID would be. He set the bar pretty high with the number of series he ran and the reporting he gave.

Below was my first thoughts. The graphs were accumulated under the following rules:
* 30m sitting
* 50ml flush
* 2m wait
* Pull for 22s
* Wait 2.7m
* Rinse Repeat




As you can see the machine doesn’t really harmonize that well under these settings. A 2 minute down time really wasn’t allowing the machine enough room to become stable. At this rate there could be up to a 7’f shift in temperature from one shot to the next. I then decided to try another series that went for the longer view.
* No flush
* 10m standing minimum
* 50m standing maximum




This showed a remarkable improvement. The data suggests that somewhere around the 10m mark the thermal zone is achieved (looking for 202’f +/-ish). I should have documented the times, but the longer towards 50m the higher the initial spike in temperature. A little flush for anything over 50m would probably help keeping it out of any burning temps.

My last series I ran was a simulated night with company that all liked milk.
* Grind Time
* PF Unlock
* Grind/Tamp/Clean
* PF Lock
* Extraction 22-24s
* Steam/Froth Milk
* Clean & Reset
* Repeat




Based on earlier data we know shot performance is weak on a 2m delay. It is no doubt that we would see a degrade in performance. The first person gets the best shot, everyone else is off markedly. (Yes we could get into the milk issue and need for best extraction but thats a digression from the general test) You do however start to see a trend that the machine is stableizing at a lower temperature. One thought I have kicking around is that I can raise the temp up quite a bit flush two shots (60-80ml) and perhaps it would even out at a desired temperature. However this may be faulty logic. I’ll test and see sometime.

I want to do another series at 4m and 7m to see what it looks like. I’m thinking somewhere between those times I’ll achieve a repeatable shot zone that the machine can handle for general use/walkup performance. Once that zone is understood finding as Ken would say a high and a low zone for other coffees temps would be good to know. Then trying to solve high performance out of consumer grade vehicle would be on the agenda. Boy oh boy is this a time consuming hobby!

A big big thank you to Jack Denver & Greg Lepore for holding my hand through so much of this process. To the outside world reading through a conversion sounds very simple, but in practice it has a steep learning curve depending on your natural areas of expertise. Without good people like these two and a great body of communities surrounding me this project would have been near impossible.

The culmination of this ditty was to show a picture of my first PID extraction but of course now my Canon has decided to malfunction after three years of perfect service. As soon as it is repaired we’ll do more show and tell. Least to say after a few misdials and not enough Tuscano, my last shot was at perfect time and had such great taste I know my efforts have been rewarded.

To the perfect cup! ChinChin!
-a

Continued Espresso Work

// March 7th, 2006 // 3 Comments » // In my Kitchen, On the Radar


I keep thinking of the book [Zen and the art of Motorcycle Maintenance](http://www.amazon.com/gp/product/0060958324/sr=8-2/qid=1141778747/ref=pd_bbs_2/104-5463207-1573560?%5Fencoding=UTF8) as I work on this project. Everything people create is a form of communication. They tell you what they think of the state of things. They let you know what they think of you and maybe some of themself. Sometimes you can see that there is appreciation, others you can tell when they don’t care. Of course the message gets confused along the way so all you really pull back with is generalities and some meta concepts. Fun stuff none the less to think upon next time you go peering into your every day objects whether it’s a book passage or an engine.

The NS Oscar has been a fun project thus far and I have to say I’m right on schedule of where I hoped I’d be on the learning curve. Talking with good people like glepore, Jack Denver, & Dan Kehn have helped get me on the right path. The wealth of knowledge through the google groups window into [alt.coffee](http://groups.google.com/group/alt.coffee) as well as [Home-Barista](http://www.home-barista), and [Coffee Geek](http://www.coffeegeek.com) nearly broke my brain a few times trying to grok.

Gladly, the first steps have gone well. The expansion valve was not open and the machine rated around 15 bar, about 217 psi. That’s been taken down to 9.5 +/- bar. The boiler was producing first shot temperatures at 200f but then successive shots went down to around 198f. Twisting on the Sirai Pstat the machine rests at 204f, but after flushing hits right about 202f. This is around where Lydia at [CCC](http://www.counterculturecoffee) said the roasters profiled the Tuscano blend.

At this point I can touch the real espresso that Counter Culture is offering the public. The changes from my old settings to these are remarkable not in the dramatic change, but in the amount of subtle shifts all around. Sensory communication is a difficult thing to talk to people about because our words are made up from our own maps. Tuscano to me has recieved a new clarity. A certain fog of war has lifted leaving clear paths to caramel, dark chocolate, vanilla, malt. It reminds me so much of a healthy stout as a shot. Real well rounded.

At this point the machine is controllable to an extent and feeling that it has gone well adding a PID is the next order of business. Dialing in a temp through large twists of the pstat is not something you want to do regularly. This adds another curve of learning due to locations of components, electrical, a lot of things to remove/move, and more pieces to hunt for. So far I’ve got another T, spades, splitters, wirer, the [Auber](http://www.auberins.com/ PID, 25A SSR, & their RTD, as well as a head overstocked with new knowledge. Glepore is sending me a compression sleeve (thanks!), and I need to find a vac breaker. We’re not quite sure if the RTD is going to work. It might be too small. If that falls through its only time in ordering the right one from [Omega](http://www.omega.com). I also have to figure out how this is going to look in the end and will probably work with a project box & get it attached to the side of the unit. Coming together though piece by piece.

Once this is all in place I’ll log and show a realistic picture of how the HX works in the Oscar. Right now I’m just [toying](http://www.flickr.com/photos/ciordia/107926185/) around.

-a

Nuova Simonelli Work

// February 27th, 2006 // 1 Comment » // In my Kitchen, On the Radar

I’ve got to post. I keep saying tomorrow and now my [Sciral](http://www.sciral.com/consistency/) is deep in red. I don’t like being deep in red, so lets start something.

I’ve decided to modify my espresso machine and to a _light_ extent at this time my grinder.

NS Oscar Expose

Welcome to the innards of a Nuova Simonelli Oscar. The Sirai is a give away that this isn’t an older unit. They used to use a Matar pressurestat giving a lot of older users some serious grief. I started a post on [Home Barista](http://www.home-barista.com/forums/viewtopic.php?t=1237), another great resource in geeking out. Taking knowledge from HB & alt.coffee folks I’m trying to continue the evolution of ‘better’. Better is a precarious balance these days.

Better to me is:
* Refining any kinks in the machine to make it cleaner running.
* Adding a [PID](http://rcl.eng.ohio-state.edu/matlab/PID/PID.html) for thermal stability
* Adding a Vacuum Breaker so that the unit can be timed if desired/one less hassle to deal with on startup.
* Clean up the OPV valve/get the unit to do some backflow during a blind filter.
* Maybe a few more things as I travel this path..

At the end of all of this I’d like to be able to dial in any single orgin coffee and pull out the best elements. I’m dieing for a perfect blueberry harrar and I can’t find it with the current setup. If I poll PeterG at [Counter Culture Coffee](http://www.counterculturecoffee.com) for some numbers and profile I think I can find that zone.

Right now I’m just collecting my tools and my instructions. Getting to know the machine without a hood; to know what is possible. I’ll keep everyone updated with progress. Above all else this is to learn from. If you have any tips they are more than welcome!

-a